The production of grass poisonous fruit tea

Process flow: raw materials → cleaning → go fruit → picking → beating → inactivating enzymes → blending → degassing → homogenization → heating → hot filling → sealing → secondary sterilization → cooling → finished products.
Operation points:
(1) Raw materials As a raw material for deep processing of strawberry with meat and juice drinks, it should be large in size, well-balanced, fresh in color, free from mud, no blemish and scar. And juice, sweet and sour taste, rich aroma.
(2) The cleaning is performed by two processes of rough washing and fine washing. Strawberry raw materials will contaminate dirt and debris during picking and transport. Before beating, artificial or mechanical methods should be used for cleaning. After rough washing, the strawberry pedicle was removed and the rotten fruit was removed.
(3) Beating Strawberry belongs to berry fruit, its tissue is soft and its water content is rich. In order to maximize the flavor and nutrient content of strawberries, cold beating is used directly. Its pulping rate is not less than 90%.
(4) Enzyme-enriched grass Toxic fruit is rich in oxidase and pectinase, which has a serious impact on the color and stability of the puree. If the original pulp after cold beating does not promptly inactivate the enzyme, it will cause severe browning. , also has a serious impact on the quality of the appearance of the beverage. The inactivation temperature was 95°C and the time was 3 to 5 seconds.
(5) Blending sugar and citric acid to adjust the flavor of the strawberry. The optimal sugar to acid ratio is 16-17:1.
(6) During the processing of degassed strawberry beverages, a large amount of air is mixed in. The presence of oxygen in the air will accelerate the oxidation of the reducing substances in the strawberries and cause browning. At the same time, it has an adverse effect on the stability of the beverage and the preservation of vitamins. Therefore, degassing must be performed. Degassing is mainly degassed by a vacuum method with a vacuum of 650-680 mm Hg (1 mm Hg = 133.322 Pa).
(7) Homogenous pulp and juice After the homogenization, the small particles of residual pomace in the feed liquid can be crushed to form a liquid-solid two-phase homogeneous mixture, which reduces the production of finished products. Homogeneous pressure is 20-40 MPa.
(8) Heat-sterilized pulp beverages Before the filling of homogenized beverages, high-temperature instantaneous heating is used to initially sterilize the beverages while ensuring the temperature during filling. The sterilization conditions are 90° C. and 10 seconds.
(9) Filling and sealing Filling adopts effective filling and the temperature is kept above 80°C, mainly to ensure a certain vacuum and reduce microbial contamination.
(10) The secondary sterilized pulp beverages shall be commercial sterilized after sealing. The sterilizing type is (10~15~30)/95°C.

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